Engineering Portfolio

Embedded Solutions

A detailed selection of custom hardware, measurement and control projects developed for automotive, manufacturing, textile, material-handling and agricultural applications.

Custom analog front-end PCB

Solution Portfolio

Designed around the application and operating environment.

Automotive Measurement

Tyre Pressure & Tread-Depth Device

Bluetooth-enabled turnkey measurement hardware developed for an automotive tyre manufacturer, with an ergonomic enclosure designed for easy access to the tyre.

  • Tread-depth range: 0–25 mm with 0.005 mm accuracy.
  • Tyre-pressure range: 15–230 PSI with 1 PSI accuracy.
  • Transfers measured parameters to a phone and remote database.
  • Typical battery operating time of 24–36 hours.
Industrial Online QC

Six-Channel Production Measurement

Production test and data-logging system developed for electrical and electronic OEMs manufacturing high-volume products such as LED bulbs and drivers.

  • Six independent isolated measurement channels.
  • Measures voltage, current, power factor, active power, reactive power and frequency.
  • USB configuration with Windows-based data processing and logging.
  • 400 VAC, 2 A measurement range with Class 1 accuracy; ranges can be adapted.
  • Custom jigs and fixtures can be developed for different specimens.
Protocol & Interface Conversion

Industrial Retrofit Electronics

Cost-effective interface electronics that extend the useful life of existing industrial equipment without redesigning the complete control board.

  • Serial-to-Ethernet conversion with intrinsic-safety provisions for oil and gas applications.
  • Retrofit-compatible form factor to reduce mechanical and wiring changes.
  • Legacy RAM replacement using a modern ferromagnetic RAM daughter board.
  • FPGA and logic-based signal adaptation for compatibility with the original hardware.
Measurement Electronics

Analog Front Ends & Low-Frequency Displays

Custom analog measurement electronics for wide-band signal conditioning and economical low-frequency indication.

  • Differential or single-ended analog front end covering DC to 30 MHz.
  • Four relay-selected attenuation levels with channel tuning.
  • Transformer-isolated, filtered onboard power supply.
  • Four-channel low-frequency measurement up to 4 kHz with 2% full-range accuracy.
  • RMS, peak and DC-level indication for rapid signal assessment.
Textile Automation

Jacquard, Touch & Motion Control

Modular electronic systems developed for textile-machine control, operator input and replacement of mechanical motion-control arrangements.

  • Scalable high-speed Jacquard control for up to 7,200 hooks.
  • Character LCD or 7-inch colour-display operator options.
  • Large design storage with modular construction for serviceability.
  • Configurable electronic let-off/take-up control for rapier machines.
  • PCB-integrated capacitive touch interface that eliminates mechanical switches.
Material Handling

Industrial Metal Detector

Detection electronics developed for OEM material-transport systems handling coal, cement, ores and other bulk materials.

  • Designed for high cross-sectional-area search coils.
  • FPGA-based high-speed mixed-signal processing.
  • 16 × 4 character display for configuration and operating information.
  • Galvanic isolation, adjustable speed and sensitivity, and configurable outputs.
  • Remote-operation option and scalable architecture for multiple industrial sectors.
Agricultural Electronics

Timers, Counters & Supply Monitoring

Rugged, repairable and cost-conscious monitoring electronics developed for agricultural and general-purpose equipment.

  • Hour meter with one-minute resolution, 9,999-hour capacity and surge-tolerant design.
  • Cyclic timer/counter with 999.9-digit resolution in seconds, minutes or hours.
  • Counter, timer and configurable RPM-meter operating modes with relay output.
  • Three-phase voltage/current monitoring with optional GSM/GPRS connectivity.
  • Low/high voltage, overcurrent, undercurrent, single-phasing and reverse-phasing detection.
Lifecycle Engineering

Re-Engineered & Improved Boards

Targeted board redesign and functional improvement that preserves the surrounding machine, mechanical interfaces and installed wiring.

  • Replaces obsolete components while retaining the original board form factor.
  • Avoids front-panel and complete-system redesign where practical.
  • Sensitive analog optical detection for thread-break monitoring in texturising machines.
  • Lower-power relay control to reduce coil heating and energy consumption.
  • Cost-effective modernization of serviceable legacy equipment.

Need electronics designed around your product?

We can develop a new controller, modernize a legacy board or turn a proof of concept into a production design.

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